1984 Yamaha Venture Motorcycle Engine Removal - Page 4 of 8

Clicking on the thumbnail photos will open a much larger copy of that photo.

This is one of the covers that I cleaned up. The clear-coat applied by Yamaha back in 1984 had weathered a bit over the last 200,000km. This was removed with a paint remover that "removes epoxy paint". Does the job just fine!! Anything that I missed the first time comes off with a second application.


In areas that the cover had corroded, a gentle circular sanding with 400 grit wet sandpaper brought up a uniform appearance. I use soap with the sandpaper to keep the sandpaper from loading up.



Polishing is a peculiar task. Place a small bit of polish on the rag, and then polish lightly until the polish dries out. At that point of dry friction, more vigorous polishing yields excellent results. I initially used a white shop cloth, but later used "White Swan absorbant and strong paper towels" with results just as good. (and I did not mind throwing these towels out after a single use!)


These are the three products, and the most excellent result. I purchased a high temperature clear coat spray can used by the local Harley Canada dealer, and trust that it will provide an excellent long term protection.

I continued by building a press for the bearing replacements.